Dies. Moulds.
FRP. Built
Precise.
Delivering high-performance tooling, composite structures, and precision-engineered components for automotive, industrial, and infrastructure sectors since 2000. Based at SITE, Karachi — serving all around the Pakistan.
Core Engineering
Services
From concept to finished component we engineer, fabricate, and deliver precision tooling and composite solutions for demanding industrial applications.
Engineering
Excellence Since
2000
System Dies and Mould (SDM) has grown from a small tool-room into a full-service mechanical engineering firm serving automotive OEMs, industrial equipment manufacturers, and infrastructure developers across Pakistan.
- 30,000 sq.ft. RCC construction, state-of-the-art manufacturing facility with climate-controlled tool room
- EDM, VMC, CNC turning centres, wire cut, surface grinders, and coordinate measuring machines
- In-house FRP / composite fabrication shop with AutoCAD capability
- Dedicated design team using SolidWorks, Creo, NX, and Mastercam
- Certified by ISO 9001:2015 with documented quality management system
Equipment &
Technology
CONCEPTUAL DESIGNING
Uni-G, Pro-E, SolidWorks
CMM Inspection
±0.001mm measurement accuracy
Wire / Sink EDM
Hard tool steel electroerosion
FRP Lay-up Shop
Hand lay, cold moulding, vacuum infusion
4-Axis CNC Milling
Complex contours & undercuts
Heat Treatment
In-house hardening up to 62 HRC
Research & Development
Design innovation & optimization
Surface Coatings
Hard chrome, TiN, nitriding
Installed Facilities &
Production Lines
Five dedicated production facilities under one roof from high-tonnage vertical injection to sterile-grade processing lines for pharma and food sectors.
Injection Moulding Facility
Our clean and organized production facility is equipped with advanced vertical and horizontal injection moulding machines. These modern machines enable accurate, efficient, and consistent manufacturing for various customized components. Our facility is designed to deliver reliable production capacity with quality-focused manufacturing processes.
- JSW Vertical Inject. 150 Ton
- TKC Vertical Inject. 145 Ton
- JMW Vertical Inject. 05 Ton
- AM701 Vertical Inject. 1.5 Ton
- Welltech Horizontal (10 Onz)
- Goldstar Horizontal (4 Onz)
- Doctorboy Horizontal (2 Onz)
Advanced Blowing Facility
Our facility is equipped with modern ASB Automatic Stretch Blow and IBM Injection Blow Moulding technology for precision bottle manufacturing. We produce high-quality containers, including pharma-grade bottles, with consistent dimensional accuracy, superior finish, and reliable high-volume production capabilities.
Learn More →Advanced Composite Manufacturing
Our facility specializes in FRP fabrication using advanced cold moulding processes, wood and metal sheet encapsulation, and hydraulic press finishing techniques. We manufacture durable, lightweight, and high-strength composite components for a wide range of industrial and commercial applications.
Learn More →Precision Forming & High-Output Production
Our production line features advanced pneumatic and hydraulic presses ranging from 2 to 40 tons for precision forming and component manufacturing. The facility ensures consistent quality, smooth finishing, accurate shaping, and efficient high-volume production across various industrial automotive and commercial applications.
Learn More →Cleanroom Manufacturing Environment
Our dedicated hygienic processing area is designed to meet pharmaceutical and food industry standards. Equipped with contamination-controlled environments, stainless-compatible tooling, and strict quality protocols, the facility ensures safe, compliant, and high-quality production for sensitive applications.
Learn More →Innovative Engineering
Solutions
Our products portfolio reflects our commitment to precision engineering, innovation, and quality manufacturing across multiple sectors including plastics, composites, and precision machining.
From concept development to final production, every product is crafted with advanced technology and expert workmanship to meet the highest standards of performance and durability.
We serve industries such as automotive, pharmaceuticals, packaging, construction, and engineering with timely delivery and long-term partnerships at the core of our approach.
Driven by quality and built on trust, we are committed to delivering solutions that create lasting value for our customers.
Every project reflects our dedication to excellence, reliability, and long-term customer success.
By embracing innovation and continuous improvement, we help our customers stay ahead in a competitive market.
Together, we build partnerships that inspire confidence and support sustainable growth.
Featured Projects
A selection of recent tooling and fabrication projects delivered across automotive, infrastructure, and industrial sectors.
Body Fabrication & Interior Customization
Custom-built vehicle body fabrication and interior solutions designed for durability, functionality, and superior craftsmanship. From structural fabrication to premium interior fit-outs, we deliver turnkey solutions tailored to your requirements.
Learn More →Complete Design, R&D & Prototype Development
Designed and manufactured a complete EV rickshaw prototype from concept to final product.
Learn More →Reverse Engineering for Mass Production
We specialize in reverse engineering and indigenization of EV golf cart systems for scalable manufacturing.
Learn More →Customize Interior Trim & Accessories
We develop and produce high-quality FRP, plastic, and sheet metal interior components with precision engineering.
Learn More →FRP Roof Fabrications
32,000 sq. ft. FRP insulated roofing system with 5mm panels, engineered for high sunlight resistance and superior thermal cooling performance.
Learn More →Our Engineering
Process
A structured, five-stage workflow that ensures quality, on-time delivery, and zero surprises from enquiry to handover.
Enquiry & Review
Technical review of drawings, tolerances, materials, and production volumes.
DFM & Quotation
Design-for-manufacture analysis, risk identification, and competitive quote.
Design & CAD
3D modelling, FEA simulation, and toolpath generation before cutting steel.
Manufacture & QC
Machining, fabrication, heat treatment, coating, and in-process CMM inspection.
Trial & Handover
First-article inspection, trial run, PPAP documentation, and delivery.
Our Clients
Request a
Quote Today
Send us your drawings or requirements — our engineering team will respond within 24 hours with a technical review and competitive quotation.
Address
C-47, SITE, Super Highway, Karachi, Pakistan
Phone
0333-5499004
Website
www.systemdiesandmoulds.com
Working Hours
Mon – Sat: 8:00 AM – 6:00 PM